EZ-PD™ PAG1P primary-side controller

Secondary-side-controlled primary start-up controller

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Overview

EZ-PD™ PAG1P is a primary-side start-up controller designed to work with EZ-PD™ PAG1S in a secondary-side-controlled flyback converter. EZ-PD™ PAG1P provides the HV start-up function, PET receiver, low-side NFET gate driver, high-side logical level driver, and fault protection (line UVP/OVP, OCP, secondary VBUS start-up OVP). It supports both X-cap discharge mode and non-X-cap discharge mode.

Key Features

  • Integrated high-voltage start-up
  • Integrated low-side gate driver
  • Line UVP and OVP
  • Support primary OCP
  • Start-up secondary VBUS OVP
  • Programmable soft-start
  • Integrated PET receiver

Products

About

When the line voltage is within the normal operating range, the gate driver starts switching. An internal high-voltage JFET takes current from the HV pin to charge up the VCC capacitor during the start-up phase. An auxiliary winding from the flyback transformer will be used to supply EZ-PD™ PAG1P after the start-up phase, and no current will be sourced from the HV pin after the start-up phase. The soft-start feature allows EZ-PD™ PAG1P to gradually increase the output voltage of the flyback converter until the secondary side takes control of the regulation. Soft-start is used during initial start-up sequence and fault conditions. The soft-start duration is controlled by an external capacitor connected to the SS pin and the frequency of the soft-start is determined by an external resistor connected to the RT pin. An internal current source of 5 µA charges the external capacitor and the maximum amplitude for the soft-start ramp is 3.75 V. 3.75 V dictates the maximum duty cycle. Under soft-start, the maximum ON time of the primary FET is limited to 19 µs, which is equivalent to 70% duty cycle at 30 kHz. When the secondary-side takes control, the maximum ON time is limited to 25 µs.

In EZ-PD™ PAG1P, the X-cap mode is detected when three V_VDD700UVRISE transitions occur within 64 ms. A flag is set, indicating the part is operating in X-cap mode. When three V_VDD700UVRISE transitions are not detected within 64 ms after the flag is set, a line disconnect is detected, and an internal discharge path is turned ON to discharge the X-capacitor. For the non-X-cap discharge mode, the HV pin is connected to the DC rectified voltage. The pin powers the EZ-PD™ PAG1P during start-up. Additionally, it provides undervoltage and overvoltage protection via the HV pin. As long as the fault is present, protection is enabled.

During the start-up phase, if EZ-PD™ PAG1P sees appropriate input pulses at the PULSEIN pin, then it synchronizes the primary FET control to the secondary pulses. The PWM control signal from the secondary side is coupled to the primary side using a pulse edge transformer (CYPET131). The PET is an important component to ensure proper frequency response and should have an adequate Q-factor to avoid excessive overshoot. The positive pulse from the PET is treated as the primary FET turn-on signal, and the negative pulse from the PET is treated as the primary FET turn-off signal. The pulse amplitude shall not exceed V_PULSEINNEGAMP and V_PULSEINPOSAMP, and the pulse width shall be within the T_PULSEINPW range. The synchronization path between the secondary and primary through the PET is also used for communication of the shutdown condition. Three consecutive negative pulses from the secondary side are treated as a shutdown signal. On receiving three consecutive negative pulses, EZ-PD™ PAG1P will shut down after 200 ms.

When the line voltage is within the normal operating range, the gate driver starts switching. An internal high-voltage JFET takes current from the HV pin to charge up the VCC capacitor during the start-up phase. An auxiliary winding from the flyback transformer will be used to supply EZ-PD™ PAG1P after the start-up phase, and no current will be sourced from the HV pin after the start-up phase. The soft-start feature allows EZ-PD™ PAG1P to gradually increase the output voltage of the flyback converter until the secondary side takes control of the regulation. Soft-start is used during initial start-up sequence and fault conditions. The soft-start duration is controlled by an external capacitor connected to the SS pin and the frequency of the soft-start is determined by an external resistor connected to the RT pin. An internal current source of 5 µA charges the external capacitor and the maximum amplitude for the soft-start ramp is 3.75 V. 3.75 V dictates the maximum duty cycle. Under soft-start, the maximum ON time of the primary FET is limited to 19 µs, which is equivalent to 70% duty cycle at 30 kHz. When the secondary-side takes control, the maximum ON time is limited to 25 µs.

In EZ-PD™ PAG1P, the X-cap mode is detected when three V_VDD700UVRISE transitions occur within 64 ms. A flag is set, indicating the part is operating in X-cap mode. When three V_VDD700UVRISE transitions are not detected within 64 ms after the flag is set, a line disconnect is detected, and an internal discharge path is turned ON to discharge the X-capacitor. For the non-X-cap discharge mode, the HV pin is connected to the DC rectified voltage. The pin powers the EZ-PD™ PAG1P during start-up. Additionally, it provides undervoltage and overvoltage protection via the HV pin. As long as the fault is present, protection is enabled.

During the start-up phase, if EZ-PD™ PAG1P sees appropriate input pulses at the PULSEIN pin, then it synchronizes the primary FET control to the secondary pulses. The PWM control signal from the secondary side is coupled to the primary side using a pulse edge transformer (CYPET131). The PET is an important component to ensure proper frequency response and should have an adequate Q-factor to avoid excessive overshoot. The positive pulse from the PET is treated as the primary FET turn-on signal, and the negative pulse from the PET is treated as the primary FET turn-off signal. The pulse amplitude shall not exceed V_PULSEINNEGAMP and V_PULSEINPOSAMP, and the pulse width shall be within the T_PULSEINPW range. The synchronization path between the secondary and primary through the PET is also used for communication of the shutdown condition. Three consecutive negative pulses from the secondary side are treated as a shutdown signal. On receiving three consecutive negative pulses, EZ-PD™ PAG1P will shut down after 200 ms.

Documents

Design resources

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